Friday, March 28, 2014

What is a floating power supply output?

First let me tell you that a floating power supply output is NOT what is shown below in Figure 1 (haha).


Now some background: earth ground is the voltage potential of the earth and to greatly reduce the risk of subjecting a person to an electrical shock, the outer covering (chassis) of most electrical devices is internally connected to a wire that is connected to earth ground usually through the power cord. The idea here is to ensure that all surfaces a person can touch are at the same voltage potential; namely, the one that he is standing on: earth ground. As long as that is true, the person can freely touch things without the risk of getting shocked due to two of the things he touches at the same time being at different voltage potentials, or one of the things being at a high voltage potential with respect to the earth. If the voltage difference is high enough, the person could be shocked. Earth grounding the chassis also protects the user if there is an internal problem with an electrical device causing its chassis to inadvertently come in contact with an internal high voltage wire. Since the chassis is earth grounded, an internal short to the chassis is really a short to ground and will blow a fuse or trip a circuit breaker to protect the user instead of putting the chassis at the high voltage. If you touched a chassis that had a high voltage with respect to ground on it, your body completes the path to ground and you get shocked!

So to protect the user (and for some other reasons), the chassis of Agilent power supplies are grounded internally through the ground wire (the third wire) in the AC input line cord. Additionally, most if not all of our Agilent power supplies have isolated (floating) outputs. That means that neither the positive output terminal nor the negative output terminal is connected to earth (chassis) ground. See Figure 2.


Figure 3 shows an example of non-floating outputs with the negative output terminal grounded.


For floating DC power supplies, the voltage potential appears from the positive output terminal to the negative output terminal. There is no voltage potential (at least, none with any power behind it) from either the positive terminal to earth ground or from the negative output terminal to earth ground. A power supply with a floating output is more flexible since, if desired, either the positive or negative terminal (or neither) can be connected to earth ground. Some devices under test (DUT) have a DC input with either the positive or negative input terminal connected to earth ground. If one of the power supply outputs was also internally connected to earth ground, when connected to the DUT, it could short out the power supply output. So power supplies with floating output terminals (no connections to earth ground) are more versatile.

If the outputs are floating from earth ground, we need to specify how far above or below earth ground you can float the output terminals. Our power supply documentation provides this information. For example, most Agilent power supply output terminals can float to +/-240 Vdc off of ground. You will frequently see the following in our documentation:


Also, some power supplies have different float ratings for the positive and negative output terminals. For example, for Agilent N5700 models rated for more than 60 Vdc, the following note in the manual means you can float the positive output terminal up to +/-600 Vdc from ground or the negative output terminal up to +/-400 Vdc from ground:


The output characteristic table may list this as “Output Terminal Isolation” as shown below which means the same thing as maximum float voltage:


Figure 4 shows an example of floating a power supply to 200 V above ground. The power supply output is set to 40 V.


You can see from the last example that you have to take the power supply output voltage into consideration when ensuring you are not violating the float voltage rating. If you exceed the float voltage rating of the power supply, you are potentially exceeding the voltage rating of internal parts that could cause the internal parts to fail or break down and present a shock hazard, so don’t violate the float voltage rating!

19 comments:

  1. What is the purpose of floating the power supplies terminals?

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    1. Power supplies with floating output terminals are more versatile, so they can be used in more applications. Since neither output terminal is internally connected to earth ground, either terminal can be connected to earth ground externally. Some devices that are tested by powering them with a power supply already have a connection to earth ground and it could be the positive or negative input on the device. Our power supplies can accommodate all of these types of devices because the power supply output are floating. More information about this is in the post in the paragraph directly under Figure 3.

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  2. Hi Gary,
    Why is a floating DC terminal which is at 240V above ground not dangerous ? If I am at ground potential and touch that terminal (although the DC differential voltage is only lets say 24V), am I not at risk of getting a shock too? Why do you state there is no power behind it. If my DC output has a 10A output rating, isn't that dangerous as well?

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    1. Floating the output to 240 V DC certainly causes a shock hazard! Anytime someone is near a voltage that is maintained at or above around 50 V DC, they have to be very careful and not touch it. So if an output voltage of a power supply (output terminal to output terminal) is above around 50 V DC, or if you purposely float off earth ground a lower output voltage to more than around 50 V DC off earth ground, you must be very careful. My point about there being no power behind a voltage was under different circumstances. If you are using a power supply without connecting another source from earth ground to one of the output terminals (the output is floating from earth ground), there could be some stray current paths that could produce a voltage from one of the output terminals to earth ground. But the impedance in series with this current path will typically be very high. For example, if the stray impedance path is 10 M ohms, and the stray voltage floats to 240 V DC, there is only 24 uA of current capability if you touch it (or even short it and our bodies have resistance much higher than a short). You can't even feel 24 uA of current flowing through your body (but it will flow). About 1 mA is the threshold of sensation and problems start around 5 mA. Current flow through the human body is what is hazardous. Voltage causes current flow and will be hazardous only if the voltage is high enough and the source impedance is low enough (and your body resistance is low enough). Voltage produced across the output terminals of a power supply has near zero source impedance and is therefore hazardous above around 50 V DC. When someone connects a second supply to a power supply output to float the output above earth ground, again, the series combination has near zero source impedance and is therefore hazardous above around 50 V DC. But if a stray current causes a voltage to build up between a power supply output terminal and earth ground with no source connected to earth ground, the source impedance will typically be high enough so that there is no shock hazard even if that voltage exceeds 50 V DC because the current that can flow is too low. You can test a stray voltage to see if it “has power behind it” by putting a few hundred K ohms across it – if the voltage is maintained, it can produce current that could be hazardous. If the voltage disappears, it is most likely a stray voltage that is not hazardous.

      IF YOU ARE UNSURE ABOUT THE SOURCE OF A VOLTAGE, TO BE SAFE UNDER ALL CIRCUMSTANCES, DON’T TOUCH ANY VOLTAGE ABOVE 50 V DC!

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  3. I have 3 different scenario with different power supply 24vdc output 20A:
    1- measure positive to ground i have +12 vdv and to negative -12 vdv ( this is floating Voltage?
    2- mesure positive to ground i have +24vdc and negative to ground 0 vdv ( this is no floating system, correct?)

    3- mesure positive to ground i have voltage drop from 12 vdv to 0 vdv and negative to ground the same ( this is call floating voltage system?)

    this system is connected to the same ground PE, does any noice or can damage same component?

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    1. If this is not a Keysight power supply, I cannot provide an answer to your question because I will not know the internal design of a non-Keysight supply. If it a Keysight supply, what is the model number? Also refer to this post for an example of measuring unexpected voltages to earth ground and why knowledge of the internal design is required: http://powersupply.blogs.keysight.com/2014/11/why-do-i-measure-voltage-to-earth.html

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  4. I am using 24Vdc sensor and want to ground this sensor to 24Vac DDC controller. How to do this?

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  5. Can someone please explain the following:

    The situation is this: There is a stretch of high tension power lines transmitting 3 phase power from one transformer to the next, with no ground. (delta to delta) The stretch therefore has total Galvanic isolation from ground. I think if one of the three phase wires broke and fell to the ground it would arc, or if you touched it you would be fried. I believe there would also be a voltage gradient at and near where the wire touched ground. Is this true? If it is, how is it possible since there is no return path to the isolated delta to delta stretch to complete the circuit?

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    1. We here at Keysight are instrumentation experts and not experts on the utility grid. However, I'll offer my opinion: any voltage measured between 2 points that are electrically isolated from each other will produce an unknown result. In an ideal world, there would be no arcing given the situation you describe above. But we do not live in an ideal world. There is no such thing as a "total Galvanic isolation from ground". From any point in the universe to any other point in the universe, there is some capacitance and some leakage impedance. So the "parasitic" capacitances in your scenario may be responsible for arcing. Perhaps one of our other readers can provide a better answer to your question. I also found this FAQ: http://www.schneider-electric.us/en/faqs/FA123842/

      One thing is clear: to be safe, STAY FAR AWAY FROM ANY UTILITY WIRES!!

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  6. Hi Gary,

    What is your recommendation for minimum clearance (any side of the output to earth ground) if I would like a power supply with 240V floating voltage?

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    1. Even though the requirement to meet certain safety standards is slightly lower, I recommend 2 mm or more.

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  7. Hi Gary,

    I have a floating 24v UPS system, which feeds two 24v converters/rectifiers (takes the input and makes sure that it only gives 24v out (24v UPS tends to give out 27v)). These two converters/rectifiers work in parallel and have their own negative connection (its also cross connected (the negative's on both are also commoned (i assume as some sort of redundancy).

    I recently found that after one of the converters/rectifiers went faulty, it tripped the process/load only when I disconnected the negative.

    Do you think this is because its a floating power supply (UPS) or the commoned neutral?

    If its because of the floating power supply is there a way of making it a true 24v system?

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    1. It is always challenging to describe a schematic in words as you may have found in writing your question. Without a diagram of your setup, I don't understand your scenario well enough to provide a response. In any case, it seems like you would be better served contacting the UPS manufacturer and/or the converter/rectifier manufacturer to diagnose what happened.

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  8. Hello, i purchased a used mainframe 66000A with some power modules. I like the possibility to have more than one voltages in one device, which is often needed in the laboratory or testing. My question, just to be sure: Can i have a negative voltage also, even my power modules are rated 0 to +8, 0 to +20 or 0 to +35 volts? For example in putting the positive output of one to the negative output of the other module, to make 2 voltages like + and - 12 volts or + and - 15 volts, etc. I think, this is not possible in power supplies with its negative output grounded to earth. Thanks.

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    1. The 66000A power module outputs are all designed to be floating from earth ground (up to 240 V maximum) as shown in Figure 2 above. So that means you can connect the output terminals as you describe above to produce positive or negative output voltage; you can ground either output terminal of a floating output or connect the negative output of one module to the positive output of another module to produce plus and minus voltages. If you had power supply outputs all with their negative outputs internally connected to earth ground (not floating), this would not be possible.

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    2. Thanks. This sounds great and i look forward to make my first tests with it. Sometimes my desk is crowded by 3 or 4 power supplies for just a simple tests (for example +5.0V, +3.3V, +23.0V for display backlight, etc.) and still there are cases where i need +12.0V or a negative voltage (amplifiers +/- 15.0V or another for exotic negative displays voltage).

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  9. Asking for a clarification:

    When talking about a floating voltage that's sitting, say 200V above ground, you must mean that that floating voltage is connected to a load, and that the load is 200V above earth ground, is that correct?

    I'm asking because earlier in the post you mention how a floating supply has 0V between either of its leads and earth ground. Also, how would such a voltage be measured if the supply is truly floating?

    Thanks!

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    1. I'm not sure what you mean by "connected to a load". We use the term "load" to mean power drawn from a source. In any case, Figure 4 shows an example of the negative terminal of a floating supply connected to a voltage source that is 200 V above earth ground. So in this example, the minus side of the 200 V source is connected to earth ground and the positive side is connected to the negative terminal of the floating supply. You can think of these 2 voltage sources as connected in series, each regulating its own output voltage, with earth ground being the lowest potential in the series combination. And if you interpreted my statement, "There is no voltage potential...to earth ground" to mean there is 0 V to earth ground, that is not what I meant. 0 V across any 2 points would mean those points are at the same potential which means you can consider them shorted together. That is the opposite of 2 points that are floating from each other (no common reference). Perhaps I could have made this clearer by saying "there is no defined voltage potential" instead of just "there is no voltage potential". Voltage between 2 points that have no common reference is undefined. In theory, you cannot assign it a number. In practice, you will likely measure something because of leakage paths. To predict what you would measure, you would have to know all of the leakage paths in the surrounding area, which could be impossible. So if the supply is truly floating and you connected a perfect voltmeter (one that does not interfere with what you are trying to measure) from either terminal to earth ground, you could see any measurement because the voltage is undefined. It would be similar to what you would see if you had a perfect voltmeter with open leads. What would the measurement mean? The answer is the measurement is meaningless.

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    2. Thank you, Gary. That certainly clarified it for me! The reason I said 0V is because like you said "there is no potential between a floating source and earth" but also because I measured between a battery and earth and got 0V on my multimeter, but like you said, the measurement is meaningless. I think the important point is that there won't be any significant current flowing between a floating source and earth, even if it is shorted to earth by a wire or a person's body.

      Thanks again!

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